MNF Metals & Forming

Case study · Industrial roofing and custom flashings

Lenskart, Bhiwadi: custom roofing in three working days after a late design change

A last-minute change to the site design at the Lenskart plant in Bhiwadi called for 5,500 sq ft of roofing sheets in custom sizes and a set of critical flashing details, with the handover date unchanged.

We re-engineered the drawings and delivered the sheets and coded flashings ready to fit in three working days. Nothing was cut on site, nothing had to be redone, and the project was handed over on time.

Roll-forming line at the MNF plant in Khushkhera, not a photograph of the Lenskart site
5,500 sq ftcustom-sized roofing sheets
3working days to make and deliver
0site scrap or rework
On timeproject handover

The challenge

The project was at a critical stage when the site design changed at the last minute. Suddenly there was an urgent need for 5,500 sq ft of roofing sheets in custom sizes, along with highly critical flashing details that had to be exactly right.

A delay, or a single wrong dimension, would have cost the plant production time, sent the contractor back to redo work and pushed back the handover.

What was at risk

  • Lost production
  • Rework for the contractor
  • A later project handover

How we handled it

MNF Projects LLP acted immediately, with a solution-first approach. Our technical team re-engineered the drawings while production and dispatch worked in parallel, so the speed never came at the cost of accuracy.

  • Drawings re-engineeredThe technical team reworked the drawings to the revised site design, with every sheet sized to its final dimension and every flashing detailed.
  • Production and dispatch in parallelThe sheets were made to size and the flashings coded while dispatch got ready, so no time was lost between the two.
  • Delivered ready to fitWithin three working days, the precisely sized sheets and coded flashings were on site. Nothing needed cutting or changing there.

The result

  • Handed over on timeThe last-minute design change did not move the handover date.
  • Zero scrap, zero reworkEvery sheet and flashing went up as delivered, with no cutting on site.
  • Approved straight awayBoth the site contractor and the client approved the work immediately.

Why clients choose MNF

This job came down to moving fast without losing accuracy, and owning the result until the roof was handed over. That is what we bring to industrial and infrastructure projects where timelines, quality and trust matter most: material that arrives when we say it will, fits first time and lets the rest of the job be planned around our date.

Jobs like this one are why we are trusted on time-sensitive industrial projects.

Has the design changed after the order? Send us the revised drawing and we will tell you how fast we can turn it round.

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